Skip to main content

Mechanc RF & Microwave Components

Harsh Industrial Environments

RF Interfaces for Secure Industrial Communication Networks

A control network carries the instructions that move machinery. It runs through a building full of variable-speed drives, welding plant and switching gear, all of which radiate. Keeping that traffic intact and keeping it contained are the same engineering problem, and both are solved in the shield.

PLC / SCADA
≥90 dB Screening
Redundant Ring
Shielded
Deterministic
≥90 dB
Screening
-40° to +125°
Temperature
IP67
Ingress Rating
Design Notes

Keeping Control Traffic Intact

Five requirements for a network that has to be deterministic on a noisy floor.

01
Transfer Impedance
Screening effectiveness is really a transfer-impedance specification. A braid that looks adequate at 100 MHz can be poor where drive harmonics actually sit.
02
Shield Termination
A shield terminated through a pigtail loses most of its benefit at exactly the frequencies that matter. Circumferential termination is not optional here.
03
Ground Loops
Plant grounding is rarely ideal. Where the two ends of a run sit at different potentials, the shield carries current, and that current becomes noise.
04
Physical Protection
Cable on a factory floor gets stepped on, run over and caught. Mechanical robustness is a signal-integrity requirement in disguise.
05
Segregation
Routing control cable alongside power is the most common cause of intermittent faults. Separation distances are part of the design, not the installation.
Reference Data

Typical Network Requirements

Plant standards govern. These are representative conditions.

ParameterTypical RequirementRelevant SeriesNote
Screening effectiveness≥ 90 dBDouble-braid assembliesAcross the drive harmonic range
Shield termination360° circumferentialEMI backshellsNo pigtails
Ingress protectionIP67 matedSealed seriesWash-down areas
Temperature-40 °C to +125 °CIndustrial seriesNear plant and drives
MechanicalCrush and abrasion ratedArmoured jacketsFloor-level routing
SegregationPer plant standardAll seriesSeparation from power runs
Our Role

What We Supply for Control Networks

01
High-Screening Assemblies
Double-braid and solid-shield constructions specified by transfer impedance, not by braid coverage percentage alone.
02
Terminated Properly
Circumferential shield termination through EMI backshells, so the screening the cable offers actually reaches the equipment.
03
Built to the Plant Layout
Assemblies made to your actual routing with the right jacket for each zone, so nothing is spliced on site.
Network Engineering Support

Specifying a Control Backbone?

Send us the topology, the electrical environment and the routing, and our engineers will propose the interconnect.